Bike Tube Bending Machine Factory丨GW-50 Machine Tube Dia Ø2 - Ø4

Applications and Typical Use Cases

1. Target Industries and Components

The GW-50 cathode tube bending machine is a good fit when you work with small tubes that must hold a precise shape without collapsing. Typical applications include:

• EV-related small tube assemblies
• Lighting fixtures and lamp components with thin tubes
• Electronics housings and internal routing using metal tubes
• Small-diameter metal tubes used for supports, guides, or internal channels

2. Tube Types and Materials

The standard design focuses on small-diameter tubes within the following application window:

• Tube diameter: Ø2–Ø4 mm

Suitable for common small tubes such as:

• Mild steel tubes
• Stainless steel tubes (depending on thickness)
• Copper and brass tubes used in electronics and lighting

Key Features for Production and Engineering Teams

1. Designed for Small-Diameter Tube Bending

The GW-50 is built around the needs of small tubes. For this size range, controlling ovality, flattening, and surface marks is often more challenging than for larger tubes. The bending mechanism and tooling concept focus on:

• Stable clamping of thin tubes
• Controlled bending movements to help reduce flattening
• Repeatable angles over long production runs

2. Operator-Friendly Setup and Safety

The layout is structured so that loading, bending, and unloading follow a simple routine:

• The operator locates the tube against a stop or fixture
• Bending motion is triggered through the control interface
• The finished bent tube is removed and checked

Integration into Your Production Line

1. Placement with Upstream and Downstream Processes

The GW-50 can be installed as a stand-alone station or positioned within a small-cell layout. Typical upstream and downstream processes include:

• Tube cutting or pre-forming
• Surface treatment or cleaning
• Assembly of EV, lighting, or electronic components

Because of its compact size, the machine can be placed close to assembly lines where short transfer distances are important. It can operate as a dedicated bending unit for one product family or be used for several models using different tooling.

Manufacturing Background and Support

We produce this cathode tube bending machine in Taiwan at Jui Chih, a tube bending machine factory with solid experience in bicycle equipment, tube processing machinery, and metal tube automation.

Our location gives us close access to a strong local supply chain, including tube vendors, frame factories, and component manufacturers. This environment helps us keep refining our machine design and testing through real production feedback.

Machines are assembled and checked for:

• Structural alignment
• Smooth operation of moving parts
• Functional testing with sample tubes

Contact and Inquiry Guidelines

To receive a suitable configuration and bending range confirmation for the GW-50, it is helpful to provide:

• Tube outer diameter, wall thickness, and material
• Required bending angle and target bending radius
• Expected hourly or monthly production volume
• Existing layout of your workshop or line, and how you plan to position the machine

With these details, the technical team can respond more precisely about feasibility, recommended tooling, and expected performance in your application.